I was in the process of checking the bulkheads.
Everything seems fine, except for one small detail I overlooked.
I had projected the bulkheads, the keel, and the decks onto a 2D plane for cutting.
Since I had the chance to meet in person with a friend—who lives about an hour and a half away—who can perform laser cutting for me, I sped up the process to get some 2D files ready and identify any issues that needed resolving.
The software he uses for laser cutting is RDWorks.
I had read that while this program uses its own proprietary file format, it can also handle .DXF and .AI files.
When we met, I provided him with the files in both .DXF and .AI formats, exported directly from Rhino.
He couldn't open the .DXF file, but the .AI file worked. After making a few adjustments, we ran a test cut for bulkhead no. 19.
It came out, but it was much too small. Furthermore, the laser cut removed about 0.3–0.5 mm of material along the edge.
I’m not sure why the bulkhead was cut to such a small size.
A quick search suggests that the .AI format uses pixels as a unit of measurement, whereas Rhino uses millimeters; essentially, there was an issue with how the file was interpreted.
Since we were short on time, I took a copy of the RDWorks software (.exe file) to install at home and study.
I wanted to figure out how to set the correct dimensions for .AI files or how to get the .DXF files to open.
As it turns out, I managed to successfully import the .DXF file, so I’ve abandoned the .AI format. Other issues that needed resolving included the failure to display the frame numbers (which were visible in Rhino but invisible in RDWorks) and the need to distinguish between cutting layers and engraving-only layers.
Ultimately, after doing some research online, I managed to resolve both problems.
I am now proceeding along two paths.
One involves preparing PDF formats (on A4 and A3 sheets) so that the frames can be printed on paper—to be glued onto the wood—for manual cutting with a fretsaw.
The other involves preparing .DXF files for laser cutting.
The second image is a screenshot of the program RDWorks.
Does anyone know it or have you ever used it?